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More FAQs about Plumbing Closed-Loop Return Manifold
Troubleshooting/Repair Related Articles: Plumbing Return Manifolds,
Plumbing Marine Systems,
Refugiums,
Related FAQs: Closed Loop Recirculation 1,
Closed Loop Recirculation 2,
Closed Loop Recirculation 3,
& FAQs on: Rationale,
Designs, Plumbing,
Pumps, &
Marine Plumbing 1, Marine
Plumbing 2, Marine Plumbing 3, Marine
Plumbing 4, Marine Plumbing 5, Marine
Plumbing 6, Plumbing 7, Plumbing
8, Plumbing 9, Plumbing
11, Plumbing 12, Plumbing
13, Plumbing 14, Plumbing
15, Plumbing 16,
Plumbing 17, Plumbing
18,
Make
Up Water Systems, Pumps, Plumbing,
Circulation, Sumps,
Refugiums, Marine
Circulation 2, Gear
Selection for Circulation, Pump
Problems, Fish-Only
Marine Set-ups, Fish-Only
Marine Systems 2, FOWLR/Fish and
Invertebrate Systems, Reef Systems, Coldwater
Systems, Small Systems, Large
Systems, Water Changes, Surge
Devices,
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Look to your livestock (every time you are about) for first and
fast information re your system health.
UW scene... some soft corals,
hydrozoans, ascidian... what have you. Wakatobi pix.
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Mis-Balanced Overflows/Closed-Loop – 07/02/07
Hello!
<<Howdy>>
I have a RIO 2100 that was in my Miracle wet-dry that I replaced with a Mag 7.
<<Okay>>
I went to put the RIO back in the wet dry/sump, (no bio balls) and the water
overflowed in my tank.
<<This was in a addition to the Mag-Drive pump?…overwhelmed the overflow drain>>
Ok I shut it off went out bought an intake hose and box cause I figured there
wasn't enough water to the sump.
<<Siphon overflows, eh? Always a good idea to have more than one>>
So I set up the extra intake for the sump and now the sump over flows.
<<Something doesn’t make sense here. It doesn’t matter how many overflow drains
you have on the tank, the total volume “drained” to the sump won’t exceed the
volume of water being pushed to the tank by the return pumps. With the pumps
off, the sump should hold the transient water volume without overflowing (if
not, the working water height in the sump is too high, the overflow boxes in the
tank are positioned too low, or likely a combination of the two). This is the
“static” water level within the sump. When you turn the pumps on, the water
level in the sump should fall until enough water is pumped to the tank overflows
to drain back down to the sump at the same rate it is being pumped. At this
point the water level in the sump is at its “working” height. If this is too low
(i.e. – the pumps are sucking air/causing bubbles), merely adding more water to
the sump will cause the sump to overflow when the pumps are off. You will need
to experiment with the height of the skimmer boxes in the display tank to allow
you to add more water to the sump to keep the pumps adequately submerged, but
not overflow same when the pumps are off. You don’t mention the dimensions of
your sump, but another possibility here is that this vessel is merely too
“shallow” for its intended purpose>>
All I want is to get rid of the dumb power head in the tank and use my RIO 2100
to pump from a closed-loop to circulate.
<<Mmm, do you understand what a closed-loop really is? Please read here and
among the links in blue: http://www.wetwebmedia.com/pbretfaq3.htm>>
Please help.
<<Am trying…>>
It's a 54 corner so I have limited room underneath but I even tried to use a
bucket for the loop with pump to no avail.
<<Understood, but what you are trying to achieve (closed-loop) will likely not
be possible utilizing a siphon overflow>>
Thanks
<<Welcome. EricR>>
Closed-Loop Nightmare...It’s In the Design – 05/03/07
Thank you in advance for your help.
<<I’m happy to assist>>
I'm frustrated and don't know how to proceed.
<<Oh?>>
I have been building a 120-gallon reef tank and have done another fresh
water test and can’t seem to fix the problem. I have a horizontal
internal overflow that runs nearly the length of the back of the tank,
with 4 1.5 inch drains and 2 1 inch returns.
<<Sounds very nice>>
2 of the 1.5 inch drains go to my sump and refugium. The other 2 1.5
inch drains come together with a wye to a 2 inch pipe that goes directly
to my Reeflo Dart pump and back to a closed-loop manifold.
<<Mmm, I think I know where this is going...>>
The return pipe from the Dart starts off as a 1.5 inch and then is
reduced to a 1 inch as it gets near the bulkhead. From the bulkhead it
is reduced again to a 3/4 inch pipe around the tank with 6 1/2 inch
returns.
<<Sounds like a good design for the return manifold>>
When I just have the one pump on to my sump and refugium, everything
works perfect. Good flow, quiet, and no tiny air bubbles. Perfect.
<<Indeed>>
However, when I turn on the Dart pump for the closed-loop, all hell
breaks loose.
<<Ah yes>>
LOUD would be an understatement.
<<I’m sure>>
Not the pump, the water flow. (this is in my bedroom, so quiet was the
goal) The water flowing through the gutter guard and over my overflow
is like a faucet on high with so much flow going through it.
<<Yep...just what I would expect>>
Since the flow is so high it’s causing lots of bubbles in the overflow
with it looks and sound like they are getting sucked down the drain,
causing millions of tiny bubbles to come through the returns and every
so often it sounds like the pump "stops" for a second, like it cavitates,
the water flow stops and then instantly continues.
<<Yes...from all the entrained air>>
This is going to be a Acro tank, so I need the flow, but how can I
control/stop the noise and bubbles.
<<I do have a suggestion>>
I've taken this thing apart too many times and almost done with this. I
don’t think I can cut or glue any more PVC.
<<Mmm...but will likely be necessary to rectify>>
Any help would be greatly appreciated.
<<Well Brian as you have noted, the high flow rate caused by the
closed-loop being plumbed “through” the overflow is causing a massive
rush of water in to the overflow chamber creating an abundance of
turbulence and noise...and maybe...is also partly due to the overflow
not being sized to handle this much flow. Since this is a horizontal
overflow, the option of using a modified standpipe to quiet things
down/reduce bubbles is unlikely unless the design is deep enough to
allow such. That leaves you with plumbing the closed-loop “outside” the
overflow chamber. I think your best option is to drill the tank at some
point below the horizontal overflow and install the throughput(s) to
feed the pump for the closed-loop...and yes, will probably mean more
cutting and solvent welding of PVC pipe>>
Thank you,
Brian
<<Regards, EricR>>
Re: Closed-Loop Nightmare...It’s In the Design – 05/03/07
Thanks Eric for your quick reply.
<<Quite welcome Brian>>
What you are saying makes sense. However, do you see any other way?
<<Not short of reducing the amount of flow, at least not just "off-hand"
I’m afraid (sometimes there’s just nothing like “being there”). Perhaps
a perusal of our plumbing FAQs would prove beneficial. But if you are
adamant about not drilling the tank I would recommend some
experimentation with “compact” variations of the Durso or Stockman
standpipe designs. Here’s a link to a standpipe modified for use in a
siphon overflow box that may be of help:
http://www.aquariumlife.net/projects/diy-overflow/74.asp. The
challenge is to raise the internal water level of the overflow such that
there is very little drop to create turbulence/bubbles within the
box. Noise may be more difficult to ameliorate as you are
pushing/pulling more than 3000 gph through the closed-loop and just the
sound of the water “traveling” through the piping may be too much for a
bedroom installation...though you could try some of the insulation foam
tubes meant to insulate outdoor/under-house water pipes to see if these
help muffle the noise. When I installed my large system in my living
room, noise suppression was a major consideration in conjunction with
the high water flow requirement...to which I turned to the Tunze Stream
pumps for my solution>>
I do not want to drill another hole in my tank; I figured 6 would be
enough.
<<Mmm, yes...I suspected this would be your response even as I wrote the
earlier suggestion>>
I had it made to order and shipped to me. There is only 1 local fish
store, and they don't do that kind of work.
<<If the tank’s back panel was not tempered after drilling, and you are
a bit handy, it really is not all that difficult to do yourself. In
fact, if there is an aquarium club (fresh/salt/reef/whatever) in your
area there’s a good likelihood there is someone in the club who has
drilled tanks that may be able/willing to assist you>>
I ran my design past Bob Fenner before I had it custom made and Bob said
it sounded like a good design, that’s why I had the CL holes drilled in
the overflow. Here is the original email:
<<I see this...and am certain the advice given was in earnest based on
what was understood/perceived at the time. If Bob has any other
(better) suggestions/alternatives, I’m sure he will add them to this
post when it is placed on the “Dailies” page. If I can be of further
assistance you know where to find me. Eric Russell>> <Indeed... the
pumping through the proposed lines is greater than I imagined would be
employed. RMF>
- Strange Pump Noise -
Guys, I have a slight problem with a new Panworld 100PX-X pump that
is hooked into my closed loop. The pump has a 1" inlet and 1" outlet...
but I'm running 1 1/2" hose down to the pump to make sure it doesn't
cavitate. I have a 1" hose coming out of the pump up to my closed loop
manifold. I assure you the pump is completely isolated from vibration
type noise. I have attached a picture to show you my setup.
My problem is that there is a slight intermittent spitting sound coming
from the impeller portion of the pump. <Sounds like you're drawing air
every so often.> It never really stops, but it's a random noise (not
cyclic). I'm sure its not cavitation, because there are no bubbles
going down into pump inlet (I can see through the clear hose). <They
wouldn't have to be very large.> The pump has plenty of water to work
with. Premium Aquatics told me to take apart the pump and inspect it
for something inside it... but I'm only running freshwater for my test
setup... no sand, coral, etc. I took it apart and found nothing out of
the ordinary. After assembling it and running it again... the same
spitting sound was there.
Moving the pump around does not affect the noise. <Would suggest you use
the valve on the output side to throttle the pump back ever so slightly
and see if this noise still occurs.>
Any idea what it might be? <Beyond air in the line, no.> Have you ran
into this issue before? <Not on my own systems.>
(By the way, I'm out of the 30 day internet warranty period... and I'm
just curious to what could be causing this because I think I've done
everything right with the plumbing)
Thanks,
Cody
<Cheers, J -- > |
 |
- Follow-up on Strange Pump Noise -
Follow up after some testing...
After reading more WWM FAQ's, I stumbled on the fact that might pump might still
be cavitating even though I have enough water for the pump?? <Can happen.> I
don't understand this... <Air induction in the plumbing.> But I guess it is
cavitation that I'm hearing even though there isn't any air to cause cavitation. I
have 1200 GPH running through my closed loop manifold to 4 evenly spaced LocLine
nozzle outlets (300GPH each). It works great along with my (2) 300GPH return
nozzles for a 75 gal tank.
What's strange is that I blocked one of the nozzles with my finger thus
increasing the resistance to the pump and the spitting noise went away
instantly. Why would more resistance to the pump stop the cavitation noise??
<Supply versus demand.> It seems like it would be just the opposite. Along the
same lines I closed off part of my pump outlet to the manifold using the ball
valve. After adjusting it to put more load on the pump, the spitting noise once
again stopped. Can you guys explain this madness? I surely don't want to only
have 3 closed loop manifold nozzles although I guess I could. <I'd just close
the ball valve a little bit...> And I'm not sure its a good idea to restrict the
pump outlet with the ball valve. <Will only up your electric bill a little bit -
will not harm the pump.> I am confused here. <The pump is just driving the
system more than it can actually take in water. This may seem counter intuitive
because you increased the inlet side, but you just have to take my word for it
that this is in fact possible. The increased diameter of plumbing right before
the pump could be inducing turbulence at the restriction and this is what is
causing the cavitation. Throttling back on the supply side is just reducing this
turbulence.>
Thanks,
Cody
<Cheers, J -- > |
- Closed Loop Bubble Trouble? -
Hello Good People, John Here;
This is not a question but rather I was moved to provide input regarding a
question from yesterday where the individual had pump noise/cavitation trouble
on a closed-loop circulation system. I myself have tried to get a closed loop
system going using a MAG350 (as a test bed, since I had one) and later with a
MAG950 to provide the desired circulation with my final plumbing. The plumbing
consisted of a pipe going up and over the rim to the pump, through a SCWD and
two lines back to the tank. What I found, and what my limited knowledge of
fluid dynamics suggests, is that if your pump draws water faster than it would
flow by gravity, a low pressure is imparted on the water. Since the solubility
of gas in water is proportional to pressure, any dissolved gases in the water
may come out of solution in the form of bubbles (akin to opening a bottle of
soda pop) which will cause pump cavitation and, in my case, bubbles in the
discharge.
The solution is to throttle the pump discharge valve (reducing flow and tank
turnover) or increase the diameter of the suction line (preferred).
This idea was proven nicely with the MAG350 which performed well with a 1"
suction line whereas it cavitated with 3/4 or 1/2" line.
Alas, with the 950, a 1.5" suction line was required and the height of the elbow
above the tank (un-drilled, sigh) causes a sufficient temporary pressure drop at
the elbow to cause the air to come out of solution regardless. So far, I
haven't figured a way around this and am still using power heads. Some kind of
wide flat elbow or two smaller ones in parallel may work, but I haven't tried it
yet.
<Thanks for sharing.>
JT
<Cheers, J -- > |
Drain Size and Noise...(Understand?...Soon Grasshopper) - 06/17/05
Ah. Now I understand.
How much noise will there be with two 1.5" drains to the sump?
<<If you're turning 1500 gph?...the larger diameter will help with air
entrainment/flushing, but I think it would still be quite noisy. You're still
processing/dropping a lot of water in to your sump. My suggestion would be to
use just one of those 750 gph pumps for sump return.>>
So there shouldn't be any noise associated with my closed loop system if I have
a 1" gravity drain (hole at bottom of tank) that leads DIRECTLY to the 1200 gph
pump, and little or no need for "dialing back" the return with a gate valve?
(Will still have a gate valve on the return just in case)
<<Don't think of the return for the closed loop as a gravity drain...it's
not...it is the pump "intake" for the closed-loop. And no, you won’t need to
dial back the pump. That's the beauty of the closed-loop...you're pumping "in"
exactly what you're pumping "out.">>
K
<<Do a key-word search of the WWM site for "closed-loop"...lot's more info for
your edification. Regards, Eric R.>>
Water Flow/Outlet Size And Closed Loops - 09/04/05
Hello Again,
<<Howdy>>
So happy you guys are there!
<<And happy to be here!>>
I just tested my system and am not happy with my return water flow.
<<uh oh>>
I have a Mag 36 in the sump returning water to the tank by 1" line thru back
upper drilled hole in tank, this then goes to 3/4" loop around the top of tank
and completes a loop.
<<ok>>
I have 7 'T' outlets on this loop. Only the first outlet gets any good flow,
the rest slowly get less as it goes around the loop. I have about 10 ft. of
head, even with that I should have 1800 gph. Did I hook it up wrong. I have 3
1.5" outputs going to sump with horizontal skimmer box, the flow seems to be
there because the outflows are working good.
<<I have no doubt the flow "volume" is there...the problem is in the
application. To have sufficient "force" to be effective, a 3/4" outlet on a
closed-loop requires from 600-700 gph of flow...conversely, a 1/2" outlet
requires only about 300 gph. Assuming your flow calculation is correct, you
only have enough flow for three 3/4" outlets...at best. To keep from having to
cap off the majority of your outlets, use reducer bushings to reduce the outlets
to 1/2" and employ a maximum of 5 or 6 outlets.>>
Thank you in advance, Dan P
<<Regards, EricR>>
Manifold Flow...Why so Weak? - 09/26/05
Hi crew,
<<Evening>>
Can you give me some assistance with my manifold problem?
<<Shall try>>
Setup is: 60x24x24 display, 48x24x20 sump with 2 x 1.5" overflows from display
into skimmer/heater chamber, middle chamber is a fuge and final chamber is the
return pump which is an Aquamedic 6500.
My guess is the two overflows will give me approximately 1000gph <<A reasonable
volume to handle efficiently, yes.>>, the return pump is around 1400gph and the
head is approximately 4 feet to my
closed loop manifold. The manifold is all in 1" pvc pipe with 10 outlets. I
put too many in so that I could play around.
<<smart>>
Only problem is that closing off certain outlets does not make an awful
difference to my manifold flow, it's strong at the pump end and weak at the
other.
<<This is likely due to the outlets being too large. Try adding reducer
bushings to bring the outlets down to 3/4" or even 1/2" to increase
resistance/velocity. Also, be aware that you need about 300-350 gph per 1/2"
nozzle for effective flow. That means if your estimating 1000 gph from your
pump (after head, plumbing turns, etc.), you only have enough flow for THREE
outlets.>>
The return pump comes in at the back left corner of the manifold, Would moving
the pump to the centre of the manifold make any difference?
<<Little...if any.>>
I guess if I reduce the outlets to say 0.5" this should help.
<<I think it would, yes...as well as drastically reducing the number of outlets
as previously outlined.>>
Can you give me some advice please. I'm at work and should be working but I
just seem to be mulling over the manifold flow problem.
Cheers DaveG (UK)
<<No need to fret mate, reduce the outlets as you have surmised, and consider
the possibility of getting a bigger/more powerful pump. Regards, EricR>>
- Return Manifold Problems -
Terima kasih! (thank you in Malay). <My pleasure.> Just discovered a
problem with the manifold return design (per your website recommendation), that
the return water is quite weak (powered buy a 4880 l/hour return pump). I made 7
output/nozzles in the manifold return. Shall I reduce the number of nozzles?
<Hmm... probably only part of the problem... could also be there are too many
90 degree turns in the entire piece of plumbing and/or your pump does not do
well under pressure.> I plan to cut it down to half-manifold, is it ok?
<I'm sure it will be.> Or any way to improve the output pressure by not
changing the pump? <Hard to say exactly... certainly any place there is a 90,
there will be a reduction in flow... I'd eliminate as many as possible.>
Another problem with manifold is that it is just emerge under the surface of
water level, that it will mostly blow near the surface area (even with 45% angle
point down) rather than the bottom level that see no blowing effect. Is it
possible that we connect a longer pvc pipe to T-join to point further down?
<Sure... if you want, although I'd use a powerhead or two to get additional
circulation within the tank.>
A quick question on vacuuming the sand bed... how to prevent the tiny
sand(1mm-2mm grain size) of being sucked up when vacuuming? <Cover it with a
thin layer of heavier, larger crushed coral. That and don't vacuum so
aggressively.>
Thanks, your valuable input is truly appreciated. Best rgds, PJ
<Cheers, J -- >
- Return Manifold Problems, Follow-up -
You are right, there have been so many 90% L-bow in my return pipe. Will revisit
the design and find ways to cut it down.
Once again, thank you very much for your kind & timely support! <My
pleasure.>
Best rgds, PJ
<Cheers, J -- >
Closed return manifold bubbles 9/29/03
Ok, I understand that micro bubbles are from the pump eating air or
small leaks in the pipe joins. Where would large bubbles come from in a closed
manifold? All of the tees are blowing 1-5mm bubbles into the water column of my
tank. The tee to nozzle join is sealed with silicone and I have double checked
all of the other plumbing joints. Dave Lockwood
<there are a couple of possibilities... the most likely being a venturi like
action from outlets placed just slightly above the water surface (or half
submerged). If instead your outlets are all submerged but you are still getting
bubbles... there is clearly a leak in the plumbing somewhere that is aspirating
air (pinhole in fittings, pump housing, etc). Do consider. Best regards,
Anthony>
Bubbles 1/1/04
I have a 72 RR Oceanic bowfront, and an Iwaki MD40RLT for the return. The
problem I am running into is that the return is producing bubbles everywhere in
the tank and clouding it up. I temporarily switched to an Iwaki
MD20RLT from another tank with no problems whatsoever in this same setup, and
using the same tubing. The sump is an Oceanic Model 1. There are no leaks, as I
have checked everywhere and used Petroleum jelly where possible, and I also have
used a sponge prefilter to attempt to reduce any other bubbles. However, neither
of these methods have worked. Is this pump too strong for the return drain of
the tank, and therefore producing these bubbles? I am using 6 feet of head
total. Any advice is much appreciated.
<Hi Brian. Adam here. I would suspect that one of two
things is happening. Either your drains are producing a lot of
bubbles that are being sucked into the pump or the inlet of the pump is
vortexing (looks like a whirlpool above the pump inlet). Try placing
a downward facing elbow on the pump inlet inside the sump or increasing the
depth of the sump. You could also try placing a valve on the outlet
of the pump and slowly decreasing the flow until the problem goes away. An
Iwaki 40 is a lot of pump for a 72! HTH. Adam>
Microbubbles...Big Trouble!
Hello
<Hi there! Scott F. with you today!>
I recently added a downstream refugium to my sump for my 75 gal reef ready tank.
I realize I need to remove the mechanical filter items like all of my sponges so
that beneficial copepods & such can pass through to my display tank. I
mainly used these sponges in the past to keep out the micro bubbles from
entering my display tank. I also added 2 baffles and one bubbles trap which is
about 2 inches off the bottom of my sump and 2 inches above the water level in
my sump. This helped but I am still getting a ton of micro bubbles in the
display. What can I do correct this?
<A couple of thoughts here: First, I'd search your plumbing for the
obvious...any loose seals or connections that are not 100% airtight. Even the smaller
break in seal can admit air, which causes microbubbles. Another step that works
is to employ large chunks of live rock (which is quite porous) to help
"catch" some of the stray bubbles, or you can use a dense growth of
prolific and beneficial macroalgae, such as Chaetomorpha, which forms a dense,
yet permeable matrix, allowing some microfauna through, but perhaps trapping
bubbles in the process.>
I have tried adjusting the pvc pipe where the water enters the sump so it is
below the water level, above the water level and I even tried drilling a couple
of holes in the pvc pipe to let out air before in dumps into the sump but I
continue to get a lot of bubbles. I should mention , when the water comes from
the display tank, it comes down & enters pool hose which links directly to
some pvc pipe in my sump. The pool hose dips in the middle (from the wait of the
water) where it suspended in the air and then rises about 4 inches because the
hose needs to connect to the pvc connection on my sump. This pool hose is
constantly shaky from the force of water flowing thru it but also it gurgles
& hick-ups quite a bit. I think this is from to much air getting caught in
it.
<Sounds like it...Exactly>
I am just not sure why this is happening. I hope I am explaining myself
clearly. Do you think this is the cause of my problem?
<A very good possibility>
Do I need to find a way level off the hose (eliminate the dip) to make the water
not rise & essentially flow smoother? I am not sure if this will eliminate
the gurgling/air in the hose or not.
<I think that this adjustment is certainly worth the experiment on your
part...try it and see>
I also have a question about mushrooms. I recently purchased a mushroom rock
that has about 10-15 mushrooms on it. How can I transfer these mushrooms to my
main rock in the display tank. Is it best to break this rock into several small
pieces & glue them to the rock in the display tank?
<If you don't want them all on one rock-yes>
I don't think I should pry them off the rock they are currently attached to.
<No, you shouldn't>
Is there better way to get them transferred/attached to the large piece of rock
in my tank? Please let me know- thanks for your time -Anj
<I like the idea of carefully chipping off small pieces of rock on which the
'shrooms are attached, then carefully gluing the rock in place where you want
them on your reefscape. Good luck! Regards, Scott F.>
Micro bubbles from closed loop 10/7/03
Dear Reefers,
<I prefer it in brownies instead, if you must know. Mmmmm... brownies>
Firstly a big thank you to Anthony and Robert ( not to mention Messrs
Gonzalez )
<ahhh, Messr. and Madame Gonzalez <G>.>
for penning Reef Invertebrates. I have just finished reading, and
it is a 5 star book with no equal in its field.
<an outstanding compliment taken with thanks. Please do tell a friend :)>
Please help me with a problem relating to micro bubbles. I am nearly there with
my set up but have hit a dead stop again and am running out of steam.
<microbubbles are a common problem... if you have the energy, it has be writ
about at great length in the archives here at wetwebmedia.com>
I have a 90 US Gal tank with a 7" square corner overflow box, bottom
drilled to take one 1" and one 3/4" connector. The 1" drains a
modified ( to optimize siphon effect) Durso which comfortably balances an
Aquamedic Ocean Runner 6500 ( i.e. 1,670 USG/h nominal - excellent pump) from the
second of 2 daisy chained sumps. The return is via 1" hose teeing to a
1/2" pipe work loop round the top of the tank with 8 x 1/2" mid water
nozzles and 2 bottom spray bars. This all works very well, but there is not
quite enough
turbulence. In your pbfaq9mar.htm - item headed Closed Loop System - you advise in
response to a question " Would it be possible to place the intake [for a
closed loop circulation pump] in the overflow box" answer "<
Ideal as long as the box itself can handle the flow>".
I have therefore followed this advice and plumbed the 3/4" overflow box
connector ( with a short stub and inlet screen inside box ) via 1" hose to
a Dupla Turbo 5A pump ( 82w, 620 USG/h nominal, 2600 rpm, 14 feet max head ) and
fed this into the other end of the same return loop.
<interesting/good>
This now provides the necessary turbulence/circulation, as far as I can tell.
However, the Dupla is creating micro bubbles - so I have come to a dead stop
again.
<understood... the (overflow) well is too shallow and we need to baffle the
bubbles. It could be as simple as installing an inline coarse prefilter (like a
tube cartridge with a foam block) and only need to compromise with the
additional servicing (monthly/quarterly?) of this media>
The Dupla is the source as I can hear the characteristic snapping sound from the
impeller housing, and no it's not venturi effect.
<understood>
Unfortunately, the overflow box is black glass, so I cannot see whether bubbles
are being sucked down into the inlet.
<seems likely... else it is an aspirating breach (pinhole) on the pump
housing or intake plumbing (unlikely)>
The overflow seems to work fine and I have tried adjusting the Durso to bring
the box water level up to the tank level and avoid bubbles being created, and I
have covered the outlet with a 2" dia pipe and cap, to draw water from
nearer the bottom, but with no effect. Is it possible to pull bubble free water from the bottom of my overflow box
handling this flow rate?
<yes... as described above with a coarse prefilter... Or... you can even
plumb the prefilter on the outflow side of it all (in a place that is easier to
service)>
The Dupla only has a 3/4" inlet connector. I have used 1" hose (4
feet) to connect to the box outlet, with one 90 degree bend. Which is the more
likely cause of the bubbles, the pump cavitating, or bubbles entering from the
overflow box?
<in this case... I'll put my money on overflow influx>
If the former is it worth trying a restriction valve on the return hose from the
Dupla?
<an inexpensive option to try indeed... use a gate valve if you do>
If the latter, is it practical to make an in line vessel to vent any bubbles
without losing the head - i.e. by venting at tank level?
<complicated... some flow will be lost indeed as per above res>
If neither is possible, do I have to run the 3/4" outlet into the sump and
use a second sump outlet to feed the Dupla?
<not ideal>
This would mean pumping against a 4 foot head, which I was specifically trying
to avoid by using a closed loop. Given the choice, is pumping against a 4 foot
head more or less efficient than restricting the output in a closed loop?
<I cannot say without seeing/working with it>
Finally, in general is there a better way to set up a circulation loop using an
external pump to enhance flow/turbulence but at the same time avoiding micro
bubbles or risk to the inhabitants from intakes? Many thanks, Eric Brightwell
FZSL
<the simple closed loop manifold works well and easily with properly sized
sumps. The problem for most aquarists is that their sumps, overflows and
refugiums alike are grossly undersized. Public aquariums for all of their
success with fish longevity can ascribe much of it to stability in the standard
of having as much water behind the scenes as on display. Does this mean that
aquarists need a 100 gall sump for their 100 gallon tank - no. But it does mean
that a 20 gallon sump is too small/turbulent. In this case, your problem is not
that your overflow box is too small/turbulent (or rather... it is a
by-product of the real problem... which is that the sump is not large enough
and/or the drilled overflow holes are not large/numerous enough to handle a
single and proper large return pump to single power the manifold. It sounds like
the modifications you'll need to make here though are minor. No worries!
Anthony>
Closed return manifold bubbles 9/29/03
Ok, I understand that micro bubbles are from the pump eating air or
small leaks in the pipe joins. Where would large bubbles come from in a closed
manifold? All of the tees are blowing 1-5mm bubbles into the water column of my
tank. The tee to nozzle join is sealed with silicone and I have double checked
all of the other plumbing joints. Dave Lockwood
<there are a couple of possibilities... the most likely being a venturi like
action from outlets placed just slightly above the water surface (or half
submerged). If instead your outlets are all submerged but you are still getting
bubbles... there is clearly a leak in the plumbing somewhere that is aspirating
air (pinhole in fittings, pump housing, etc). Do consider. Best regards,
Anthony>
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